Design and Construction of Oxy-Combustion Systems

High performance, energy efficiency, decarbonisation

NBP Srl Industrial Burners and Combustion Systems. Bruciatori Industriali e Sistemi di Combustione di NBP Srl

Oxyfuel systems

Advanced Technology for High Intensity Processes

Oxyfuel represents the most advanced frontier for the optimization of industrial thermal processes. By replacing or enriching the combustion air with pure oxygen, NBP systems allow high flame temperatures to be reached and the volumes of exhaust fumes to be drastically reduced.

Our systems are not simple components, but complete engineering solutions designed to manage oxygen reactivity in complete safety.

From the glass industry to metallurgy, up to the ceramic sector, we transform traditional combustion into a high-performance process with low environmental impact.

We design each system to measure, guaranteeing millimetric control of the oxygen/fuel ratio. Our “plug & play” philosophy also applies here: we deliver pre-assembled and tested skids, ready to be integrated into your system, ensuring a rapid and safe technological transition towards decarbonisation.

Standard configurations and technical equipment

Each oxy-fuel system is configured to safely manage specific pressures and flow rates for technical gases.

Oxygen Control Systems: Dedicated ramps with specific materials and degreasing for use with oxygen (Oxygen Cleaned), high precision shut-off and regulation valves.
Multifluid Management: Integration of lines for methane, hydrogen or other fuels, with controlled mixing to optimize thermal yield.
Certified Safety: Systems designed in compliance with rigorous regulations for the use of oxygen, complete with monitoring sensors and anti-backfire devices.

Strengths of the system:

Maximum Thermal Efficiency: Drastic reduction in fuel consumption thanks to the absence of nitrogen (which in air systems absorbs heat unnecessarily).
Reduction of Emissions (NOx and CO2): Oxyfuel technology is the first step towards the objectives of industrial sustainability and reduction of the carbon footprint.
Compact and Ready-to-Install Design: Bases in treated steel, on-board machine wiring and integrated automation (PLC) for total process control.
Total Customization: Possibility of design based on existing layouts (revamping) or for new high temperature ovens.

Custom creations and case histories

In oxy-fuel combustion, heat and safety management is everything. NBP has developed extensive experience in the supply of skids for melting furnaces, post-combustion plants and oxygen enrichment systems. We collaborate with the main producers of technical gases to integrate excellent components and guarantee that each train is perfectly calibrated to the characteristics of the burner.

Whether your challenge is increasing the productivity of an existing kiln or building a “zero emissions” plant, our solutions are already validated by years of field tests, ensuring reliability where temperatures become extreme.